ZINC WIRE
Zinc Wire
Zinc wire is a slender, ductile metallic filament composed primarily of zinc, a naturally occurring element which is known for its highly reactive nature. Zinc wires are manufactured in various diameters and lengths, which depend on its application that are extremely versatile in nature. Characterised by its silvery-grey colour and malleability, Zinc wires are easily shaped and formed into different configurations. Its surface can exhibit a range of finishes, from bright and shiny to matte and oxidised, depending on the specific manufacturing process and intended use.
FEATURES
Sizes
Available in 1.2-4.75 mm
Purity
Manufactured using LME-approved brands, ensuring 99.995% purity.
Electrical Conductivity
Excellent conductivity, making them ideal for metallizing processes such as arc and flame spraying.
Surface Quality
Smooth, clean surface that enhances the durability of spray nozzles and provides a consistent coating.
Customization
Available in various diameters and can be tailored to meet specific customer needs.
APPLICATIONS
Ductile Iron Pipes
Zinc wires are utilised in manufacturing of ductile iron pipes through a process known as metallizing. This technique involves spraying molten zinc onto the surface of the pipe, creating a protective coating. This zinc coating acts as a sacrificial anode, safeguarding the iron from corrosion, thereby significantly extending the lifespan of the pipe.
LPG Cylinders
Zinc wires play a crucial role in the manufacturing of LPG cylinders. They are used for the metallizing process, where molten zinc is sprayed onto the cylinder's surface. This zinc coating serves as a protective barrier, preventing corrosion and ensuring the long-term safety and durability of the cylinder.
Capacitors
Zinc wires find application in the production of capacitors, particularly in the creation of electrolytic capacitors. These capacitors utilise zinc oxide as a dielectric material, which is formed by oxidising zinc wires. The resulting zinc oxide layer contributes to the capacitor's high capacitance and efficient energy storage capabilities.
Steel Structures & Bridges
Zinc wires are employed in the galvanization process, a technique used to protect steel structures and bridges from corrosion. In this process, steel components are dipped into a molten zinc bath, resulting in a zinc coating that acts as a sacrificial anode. This coating safeguards the steel from rust and other forms of corrosion, ensuring the longevity and structural integrity of these vital infrastructure components.
Renewable Energy
Zinc wires play a significant role in the renewable energy sector, particularly in the production of solar panels. They are utilized in the manufacturing of photovoltaic cells, where zinc oxide is employed as a transparent conducting oxide layer. This layer facilitates the efficient conversion of sunlight into electricity, enhancing the overall performance and efficiency of solar panels.
QUALITY ASSURANCE
At every stage of production, we prioritise quality to deliver products and services that meet or exceed industry standards. Our commitment to quality assurance includes-:
Raw Material Inspection
Raw materials are thoroughly inspected to ensure quality is maintained.
In-Process Testing
Regular testing during the manufacturing process to verify adherence to specifications.
Final Inspection
Comprehensive quality checks on finished products, including dimensions, surface finish, and mechanical properties.
Certifications
Our products are certified in terms of quality and performance.
AFTER-SALE SERVICES
We are committed towards providing dedicated customer support at every stage of the purchase journey
Accountability
We assume full responsibility for any quality deficiencies and commit to prompt resolution.
Customer Support
Our dedicated support team is available to address any inquiries or concerns.
Choose Nirmal Zinc Wires for your diverse needs, knowing that it is a reliable, versatile, and performance-driven solution. With a commitment to quality, precision manufacturing, and comprehensive after-sale support, Nirmal Zinc Wires will meet and exceed your expectations in a wide range of applications.
