ZINC ALUMINIUM WIRE
Zinc Aluminium Wire
Zinc-aluminium wires are a composite material that combine the properties of zinc and aluminium. Slender and ductile, these filaments are composed primarily of zinc and aluminium, often alloyed with other elements to enhance specific mechanical characteristics to suit various requirements. This alloy combination results in a material that possesses superior corrosion resistance, electrical conductivity, and mechanical strength compared to pure zinc wire. Zinc-aluminium wire is commonly used in various applications, including galvanising, soldering, and electrical wiring.
FEATURES
Sizes
Available in 2.00-4.00 mm
Corrosion Resistance
The addition of aluminium significantly improves the wire's resistance to corrosion, making it ideal for long-term protection in challenging environments.
Strength and Flexibility
Combines the strength of aluminium with the protective qualities of zinc, offering a versatile solution for various industrial applications.
Custom Specifications
Available in different compositions and diameters to suit specific customer needs and industry standards.
High Adhesion
Ensures a strong bond when applied through thermal spraying processes, providing a consistent and long-lasting coating.
APPLICATIONS
Ductile Iron Pipes
Zinc wires are utilised in manufacturing of ductile iron pipes through a process known as metallizing. This technique involves spraying molten zinc onto the surface of the pipe, creating a protective coating. This zinc coating acts as a sacrificial anode, safeguarding the iron from corrosion, thereby significantly extending the lifespan of the pipe.
LPG Cylinders
Zinc wires play a crucial role in the manufacturing of LPG cylinders. They are used for the metallizing process, where molten zinc is sprayed onto the cylinder's surface. This zinc coating serves as a protective barrier, preventing corrosion and ensuring the long-term safety and durability of the cylinder.
Capacitors
Zinc wires find application in the production of capacitors, particularly in the creation of electrolytic capacitors. These capacitors utilise zinc oxide as a dielectric material, which is formed by oxidising zinc wires. The resulting zinc oxide layer contributes to the capacitor's high capacitance and efficient energy storage capabilities.
Steel Structures & Bridges
Zinc wires are employed in the galvanization process, a technique used to protect steel structures and bridges from corrosion. In this process, steel components are dipped into a molten zinc bath, resulting in a zinc coating that acts as a sacrificial anode. This coating safeguards the steel from rust and other forms of corrosion, ensuring the longevity and structural integrity of these vital infrastructure components.
Renewable Energy
Zinc wires play a significant role in the renewable energy sector, particularly in the production of solar panels. They are utilized in the manufacturing of photovoltaic cells, where zinc oxide is employed as a transparent conducting oxide layer. This layer facilitates the efficient conversion of sunlight into electricity, enhancing the overall performance and efficiency of solar panels.
QUALITY ASSURANCE
At every stage of production, we prioritise quality to deliver products and services that meet or exceed industry standards. Our commitment to quality assurance includes-:
Raw Material Inspection
Raw materials are thoroughly inspected to ensure quality is maintained.
In-Process Testing
Regular testing during the manufacturing process to verify adherence to specifications.
Final Inspection
Comprehensive quality checks on finished products, including dimensions, surface finish, and mechanical properties.
Certifications
Our products are certified in terms of quality and performance.
AFTER-SALE SERVICES
We are committed towards providing dedicated customer support at every stage of the purchase journey
Accountability
We assume full responsibility for any quality deficiencies and commit to prompt resolution.
Customer Support
Our dedicated support team is available to address any inquiries or concerns.
Choose Nirmal Zinc Aluminium Wires for your diverse needs, knowing that it is a reliable, versatile, and performance-driven solution. With a commitment to quality, precision manufacturing, and comprehensive after-sale support, Nirmal Zinc Aluminium Wires will meet and exceed your expectations in a wide range of applications.
